AI - BIOENERGY - DIGITAL TWIN - HYDROGEN - MICROGRIDS - CARBON NEUTRAL INDUSTRY

ESYLYS

HIPRBIO

The HiPrBio system yields high-pressure biogas. The process yields  up to 85 % vol. methane at 10 bar without extra compressors or scrubbers. Apt for small communities and industries. It is suitable for de-central portable, truck-mounted applications. Suitable also for high capacity static operation.

WHAT IS HiPrBio

  • A portable de-central biogas plant
  • Can be coupled to steam reformers to produce hydrogen
  • The plant uses food waste and assorted bio waste as feed
  • Biogas with high methane output up to 85 % vol. 
  • High pressure up to 10 bar without additional compressors
  • Scrubbing mostly avoided 
  • No odour, clean layout 
  • Solid waste can be used as bio-fertilisers

WHY IS IT NEEDED

  • De-central waste management much more efficient
  • Portable systems can process waste on the go
  • The gas output can be delivered at different locations
  • Fertiliser can be delivered at different locations 
  • Lower cost
  • International gas prices are volatile
  • Carbon-neutral heating is an industrial necessity
  • Turns waste from liability to asset
PILOT PLANT GALLERY
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DIGITAL-TWIN RENLE

Data has surpassed oil as the top global commodity. Experimentation in existing plants is slow, costly and not feasible without stopping running processes; RENLE, a numerical library for industrial components, replaces industrial experiments with real-time simulation of energy systems. The components can be mixed and matched to imitate industrial processes, entire plants or microgrids.

WHAT TYPES OF COMPONENTS ARE AVAILABLE IN RENLE

  • Several components from different physical domains
  • Incudes industrial hydraulic and heat transfer components
  • Components are multi-physical. Electrical and thermal components for example can be connected
  • Real time fluid properties can be integrated

WHAT TYPES OF SYSTEMS CAN BE SIMULATED

  • Any system that is a scientifically valid combination of the base components can be simulated
  • Most of the industrial processes can be imitated
  • Particularly useful to simulate microgrids and de-central energy-hubs
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DIGITAL-TWIN IN THE CLOUD-RELEC

Numerical simulation is often confined to academia, while digital twins are essential in industry. Small companies lack dedicated numerical divisions, but RELEC (Renewable Energy Library Esylys Cloud) solves this by cloud-based simulation accessible through a browser. RELEC displays digital twins of industrial processes or microgrids without storing data in the cloud; it functions purely as a computational engine

WHAT IS IT

  • Cloud based computational backend developed by ESYLYS
  • User gets a digital twin in a browser
  • The simulations can be controlled from the browser
  • Change process parameters from the browser
  • Helps in design of experiments (DOE) for better evaluation
  • More accurate than rule of thumb based methods
  • All the components of RENLE library available in the cloud

WHY USE IT

  • Numerical simulations happen mainly in the academia
  • RELEC brings it to everyone 
  • Rapid virtual prototyping without any specialised skillsets
  • Browser based no additional software installation
  • Highly accurate results for data driven decision making
  • Virtual experiments do not affect the actual system
  • Multitudes cheaper than actual experiments
CLOUD DEMO
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DECENT WASTE

Waste segregation poses a problem, with landfills emitting substantial greenhouse gases and limited space for new ones. Incinerating household waste releases harmful dioxins and furans. The solution lies in decentralized, portable waste-to-biogas systems, akin to ready-mix concrete, where the plant seeks out and processes waste instead of the waste moving to the landfill. And waste is processed on the fly.

WHAT IS IT

  • Core element: HiPrBio plant mounted on a transport system.
  • The cloud based waste estimator is used to estimate route
  • AI enabled smart segregation
  • GIS based real time mapping of waste collection
  • HiPRBio system processes waste on the fly
  • No need for landfills
  • Transporter will move to pre-designated off-takers
  • Separate off-takers for gas and bio fertilisers

WHY IS IT NEEDED

  • Landfill based waste treatment needs segregation
  • No space to build new processing plant
  • Public outcry against new landfills
  • De-central waste processing generates more employment 
  • Benefits both waste disposers and energy offtakers
  • Feed can be collected from different locations
  • Product can be delivvered to different location
  • AI  based smart waste collection prevents misuse
PILOT PLANT GALLERY
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Startup Timeline

2019

Digital twins modelled

2020

Concepts and designs evaluated

2022

Slow progress

2024

HiPrBio commissioned. Digital twin library cloud deployment tests succesful.

 

Contact

+91 7736866386

info@esylys.com

TREST Research Park
tc4/2322, Gem Building
opp. CET, Sreekariyam
Thiruvananthapuram
Kerala, India.

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